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8 . MAINTENANCE OF MECHANISM UNITS

In order to prevent an electric shock and short circuit, be sure to turn power off before performing work by touching the interior parts of the product.

Be careful so as not to damage wirings. Damaged wiring can cause an electric shock or short circuit accident.

8 - 1 ADJUSTMENT AND REPLACEMENT OF FRONT BRAKE VOLUME

 

In the test mode, if the Front Brake Volume's value movements are irregular, adjust or replace the Volume by using the following procedure.

Take out the 4 screws and remove the VR Cover.

The Front Brake Volume is inside the VR Cover.

VOLUME ADJUSTMENT

(1.) Loosen the 2 screws which secure the VR Bracket to move the VR Bracket.

(2.) Move the VR Bracket to disengage gear mesh.

(3.) By adjusting gear mesh, fasten the 2 screws which secure the VR Bracket.

(4.) Move the Brake Lever fully to the movable range and check if the Volume Shaft's revolvable range is exceeded.

(5.) After the adjustment, be sure to perform the Volume setting in the test mode.

 

VOLUME REPLACEMENT

Replace the Volume if it is malfunctioning. Install the Volume in the manner so that 20H+/-5 is indicated when force is not exerted.

(1.) Remove the 2 screws which secure the VR Bracket.

(2.) Remove the Volume Gear from the Volume Shaft and remove the Volume fromthe VR Bracket to replace the Volume.

(3.) After replacement, be sure to perform the Volume setting in the test mode.

 

8 - 2 ADJUSTING AND REPLACING THE ACCELERATOR VOLUME

In the test mode, if the Accelerator Volume's value movements are irregular, adjust or replace the Volume by using the following procedure.

Remove the 4 screws, and the VR Cover. The Accelerator Volume appears inside the Cover.

VOLUME ADJUSTMENT

(1.) Loosen the screw which secures the VR Bracket to move the VR Bracket.

(2.) Move the VR Bracket to disengage gear mesh.

(3.) By adjusting the gear mesh, fasten the screw which secures the VR Bracket.

(4.) Turn Accelerator Grip fully to moveable range and check if the Volume Shaft's revolveable range is exceeded.

(5.) After adjustment, be sure to perform the Volume setting in the test mode.

 

VOLUME REPLACEMENT

Replace the Volume if it is malfunctioning. Install the Volume in the manner so that 20H+/-5 is indicated when force is not exerted.

(1.) Remove the screw which secures the VR Bracket.

(2.) Remove the Volume Gear from the Volume Shaft and remove the Volume from the Volume Bracket to replace the Volume.

(3.) After replacment, be sure to perform Volume setting in the test mode.

 

 

 

 

8 - 3 ADJUSTING AND REPLACING THE HANDLEBAR VOLUME

In the test mode, if the HandleBar Volume's value movements are irregular, adjust or replace the Volume.

(1.) Remove the bolt and remove the HandleBar Washer.

(2.) Remove the 3 screws which secure the Center Cover.

(3.) Remove the HandleBar and Center Cover. Wiring connections are inside the Center Cover. When working, use care so as not to damage the wiring.

(4.) Disconnect the 3 connectors which are connected to the Handlebar.

(5.) The HandleBar Volume is inside the cover.

 

 

 

VOLUME ADJUSTMENT

(1.) Loosen the 2 screws which secures the VR Bracket to move the VR Bracket.

(2.) Move the VR Bracket to disengage gear mesh.

(3.) By adjusting the gear mesh, fasten the 2 screws which secures the VR Bracket.

(4.) Turn the Handle Shaft fully to moveable range and check if the Volume Shaft's revolveable range is exceeded.

(5.) After adjustment, be sure to perform the Volume setting in the test mode.

 

 

 

 

 

 

 

VOLUME REPLACEMENT

Replace the Volume if it is malfunctioning. Install the Volume in the manner so that 80H+/-5 is indicated when force is not exerted.

(1.) Remove the screw which secures the VR Bracket.

(2.) Remove the Volume Gear from the Volume Shaft and remove the Volume from the Volume Bracket to replace the Volume.

(3.) After replacment, be sure to perform Volume setting in the test mode.